Emisshield® was able to provide increased uniformity in heat distribution and after optimization of the kiln energy savings of 7,5% were sustainably documented.
Applied in February 2022. Flue gas was reduced. Burner settings were adjusted (gas reduced). Currently an overall savings of about 6% in energy consumption were achieved.
Together with Cress, Creaton revised all kiln data and recognized that exhaust temperature increased up to 50°C. Current energy savings are reported between 3,5% and 6% depending on format
Due to better temperature distribution in the furnace, the next to the bottom cassettes on the kiln car could be loaded again with roof tiles which gave an 8% increase in production.
Flue gas draught has been reduced by approx. 50%, burners operate with less gas pressure, flue gas temperature is currently still too high and ceiling is too hot outside.