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Case Studies

Institute for Brick and Tile Research
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Batch Kiln

In August 2020, the kiln's walls were coated with Emisshield Ceramic fiber coating, resulting in a 6% reduction in gas consumption.

Celsa Nordic
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Pusher Furnace

“The weighted average we have got as a result of our analysis is 5.55% improvement in the post-coating period compared to the pre-coating period.”

Bremerhaven
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Roller Kiln

In July 2022 walls and ceiling were coated with an increased production of 4% and energy savings of 6%.

Ziegelwerk 
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Tunnel Kiln

Emisshield® was able to provide increased uniformity in heat distribution and after optimization of the kiln energy savings of 7,5% were sustainably documented.

Dachziegelwerke
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Tunnel Kiln

Applied in February 2022. Flue gas was reduced. Burner settings were adjusted (gas reduced). Currently an overall savings of about 6% in energy consumption were achieved.

CREATON Produktions GmbH 
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Tunnel Kiln

Together with Cress, Creaton revised all kiln data and recognized that exhaust temperature increased up to 50°C. Current energy savings are reported between 3,5% and 6% depending on format

Walther Dachziegel
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Tunnel Kiln

Due to better temperature distribution in the furnace, the next to the bottom cassettes on the kiln car could be loaded again with roof tiles which gave an 8% increase in production.

Ziegelwerk Klaus Huber
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Tunnel Kiln

Flue gas draught has been reduced by approx. 50%, burners operate with less gas pressure, flue gas temperature is currently still too high and ceiling is too hot outside.

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