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Ladle Pre-heater
Application
Ladle Pre-heater
Substrate
Fiber & Cast Fiber
Emisshield Benefits
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11.5% reduction in fuel consumption for a 40-hour schedule when both the barrel and working lining were replaced.
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21.3% reduction in fuel consumption for a 32-hour schedule when only the working lining was replaced.
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Heat was absorbed and redirected back into the ladle, increasing energy efficiency.
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Steel mill personnel recognized the cost savings opportunity through reduced natural gas consumption.
Furnace Information
Type: Ladle Pre-Heater Fuel type: Natural gas
Application Information
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The ladle pre-heater is used to dry out castable-lined covers before reuse.
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A gas burner with an automated controller is used to ensure proper drying.
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Emisshield coating was applied to the cover to reduce energy loss.
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Fuel usage was monitored before and after coating application.